Production system: manufacturing support systems and facilities


Task is too technologically difficult to automate



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01-K-I-Ahmad-AIP

Task is too technologically difficult to automate.

  • Task is too technologically difficult to automate.
  • Short product life cycle.
  • Customized product.
  • To cope with ups and downs in demand.
  • To reduce risk of product failure.

Hard Automation

  • Hard Automation
    • Controllers were built for specific purposes and could not be altered easily.
    • Early analog process controllers had to be rewired to be reprogrammed.
    • This controllers do what they are designed and built to do, quickly and precisely perhaps, but with little adaptability for change (beyond minor adjustments).
    • Modification of hard automation is time-consuming and expensive, since modifications can only be performed while the equipment sits idle.

Soft Automation

  • Soft Automation
    • Modern digital computers are reprogrammable.
    • It is even possible to reprogram them and test the changes while they work.
    • Even if hardware changes are required to a soft automation system, the lost time during changeover is less than for hard automation

Automated Mfg. System can be classified into three basic types:

  • Automated Mfg. System can be classified into three basic types:
  • Fixed Automation
    • A system which the sequence of processing (or assembly) operations is fixed by the equipment configurations.
    • Each operations in the sequence is usually simple.

The features of fixed automation;

    • The features of fixed automation;
      • High initial investment for custom-engineered equipment
      • High production rates
      • Relatively inflexible in accommodating product variety.
      • Examples, machining transfer lines and automated assembly machines.

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