1.1 Scope and Methodology This report explores the recycling technologies for polyester, nylon, cotton (to regenerated
cellulosics), and wool, as they are the most commonly used fibres in garment manufacturing.
Emphasis is placed on advancements in fibre-to-fibre recycling technologies. Issues pertaining to
current dyeing techniques and possible impacts during recycling are explored, and alternative and
emerging innovative techniques are outlined. The following topics are presented:
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Summary of existing textile recycling technologies (mechanical and chemical)
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Identification of existing and emerging textile recycling technologies of prevalent fibres
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Summary of existing dyeing techniques, and chemical classes in use of potential concern
used in dyeing and finishing processes
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Identification of alternative and novel colouring techniques, technologies for
decolourization, and finishing chemistries adopted commercially and under development
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Identification of key enablers for textile recycling adoption, and greater sustainability in
the textiles and apparel industry
In this work, both ‘open-loop’ and ‘closed-loop’ technologies, are considered. Open-loop
recycling, refers to the process by which textile materials are broken down (shredding,
deconstruction, etc.) into lower value input products, or used in products for other applications
(insulation, fill, industrial rags, low-grade blankets, etc.).
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The new application does not recover
and utilize the full value of the material. Closed-loop recycling includes multiple loop processes
whereby the textile material is recycled and used in an equivalent product.
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Chemical recycling
technologies for fibres and textiles are often considered to be closed-loop processes, given the
potential to regenerate recycled materials of near-virgin or virgin quality.
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While mechanical and
chemical closed-loop recycling technologies may be applied to materials multiple times, material
properties may be degraded during the process (shortening fibres, decreased material properties).
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The research methodology utilized in the report included a literature review of available industry
reports, news sources, and data, technical research in the field, as well as qualitative methods
through interviews with technology providers and researchers. Owing to both the proprietary
nature or limited data available on some of concepts explored, there are still several gaps identified
from the topics presented. This work is intended to serve as an informative piece to present the
existing knowledge base of textile recycling technologies, colouring and finishing methods.
Textile Recycling Technologies, Colouring and Finishing Methods | Le
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