Introduction
Refineries and petrochemical processes are responsible for many emissions both into the air
and into the water. Most relevant emissions into the air are nitrous oxides (NOx),
sulfur
oxides (SOx), carbon monoxide (CO), methane and volatile organic compounds (VOC).
Waste water from petroleum industry contains organic compounds, phenols, toxic metals and
other pollutants such as iron, dissolved
and suspended solids, oil, cyanides, sulfides and
chlorine. In order to reduce these emissions, an accurate analysis of processes is necessary.
The analysis of some processes leads to two conclusions:
On
the one hand, we can see that major part of emissions always come from the same sources:
- Fugitive emissions, responsible for VOC releases to the atmosphere.
- Process heaters and boilers, responsible for NOx, SOx and particulate
matters releases to the
atmosphere.
- Blowdown systems
For each of these sources, theoretical methods to qualify and quantify pollutants emitted, and
treatment methods available and pollutant production reduction methods are analyzed.
On
the other hand, we can see that particular pollutants are emitted from some processes, in
normal or intermittent functioning. For example, dioxins can be produced during catalyst
regeneration of reforming and isomerization units. Usually these kinds of emissions are not
taken into account for different reasons: the formation mechanism of
these pollutants is not
well-known (dioxins), the emission occurs rarely (catalyst in-situ regeneration), etc.
Aim and objectives
The aim of this study is to carry out a general environmental assessment of refineries and
petrochemical processes. The first part of this report emphasizes on major emissions sources
and gathered general solutions available and applicable. The
second part of this report
lightens particular processes. A methodology to analyze processes is proposed.
Methodology
This report is based on a bibliographic study for general considerations. Process books
produced by Axens are used for the analysis of particular processes. When it comes to
characterize emitted pollutants, only
theoretical methods are given, it means that
measurements or monitoring techniques are not taken into account.