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Sour waters
Desulfured waters
Vapor
Incineration or
Claus unit
Figure A-4-1: Sour waters stripping system
4.1.2. Oil water separation
Oil water separation is the first step of general treatment of residuals refinery waters. Its
purpose is to eliminate insoluble hydrocarbons and suspended matters. It is classically carried
out by gravity. Several separators are available which can be longitudinal (API separators),
circular, or lamellar.
4.1.3. Physical and chemical purification
This step is necessary before biological treatment. This technique associates one chemical
reaction with a physical separation. Most used techniques are coagulation, flocculation, air
flotation and filtration. It allows elimination of colloidal suspended
matters and insoluble
hydrocarbons.
4.1.4. Biological treatment
After physical and chemical treatment, dissolved pollutants are still to be removed. These
pollutants
include soluble hydrocarbons, soluble CODs and BODs, phenols and nitrogen
compounds. They are biodegradable and can be removed with biological treatment techniques
such as activated sludge or trickling filters.
4.2.
Best management practices
Treatment techniques are quite well-known and widely used in refineries to treat wastewater.
However liquid effluents may also result from accidental releases or leaks. In order to prevent
prevention from these events, management practices can be applied:
- Regularly inspect and perform maintenance of storages and equipment for prevention and
control of accidental releases.
- Maximize recovery into the process and avoid massive discharge
of process liquids into the
oily water drainage system.
- Construct storage containment basins with impervious surfaces to prevent contamination of
soil and groundwater.
- Segregate process water from other wastewaters.
- Direct spent caustic soda to caustic oxidation before wastewater treatment system.
- Install a closed process drain system to collect and recover spills of MTBE, ETBE and
TAME.
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4.3.
Pollution prevention
In addition to these management practices, some pollution prevention solutions can be
noticed:
- Control solids entering sewers, which produced more oily sludges.
- Improve recovery of oils from oily sludges.
- Identify benzene sources and install upstream water treatment.
- Recycle and regenerate spent caustics.
- Use oily sludges as feedstock for coking or crude distillation units.
- Recycle lab samples.