Installation, Operation & Maintenance Manual
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- Sentry Equipment Corp | TSV Temperature Shut-off Valve iii
- WARNING
- NOTICE
- Sentry Equipment Corp | TSV Temperature Shut-off Valve
- Sentry Equipment Corp | TSV Temperature Shut-off Valve 1
- Sentry Equipment Corp | TSV Temperature Shut-off Valve 3
- Do not disassemble this valve!
- Failure or improper selection or improper use of this product can cause property damage, personal injury, and death.
- Due to the pressure limitations, it is imperative that no isolation valves be installed downstream of the TSV.
- Sentry Equipment Corp | TSV Temperature Shut-off Valve 7
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Installation, Operation & Maintenance Manual Original Instructions SENTRY EQUIPMENT CORP 966 Blue Ribbon Circle North • Oconomowoc, WI 53066 USA Tel 262.567.7256 • Fax 262.567.4523
SPD 13.1.2 Rev 11 11/12
ii Sentry Equipment Corp | TSV Temperature Shut-off Valve SPD 13.1.2 Rev 11 Do not install, maintain, or operate this equipment without reading, un- derstanding and following the proper Sentry Equipment Corp instructions. Otherwise, injury or damage or both may result. Copyright © 2010 by Sentry Equipment Corp. All rights reserved. Th is document contains proprietary information. No part of this document may be photocopied or reproduced without the prior written consent of Sentry Equipment Corp. Limit of Liability Sentry Equipment Corp, its employees, agents, and the authors and contributors to this document specifi cally disclaim all liabilities and warranties, express or implied (including warranties of merchantability and fi tness for a particular purpose), for the accuracy, currency, completeness, and/or reliability of the information contained herein and/or for the fi tness for any particular use and/or for the performance of any material and/ or equipment selected in whole or part with the user of/or in reliance upon information contained herein. Selection of materials and/or equipment is at the sole risk of the user of this publication. Note Th e information contained in this document is subject to change without notice. Table of Contents 1. General Description ...................................................1 2. Installation ................................................................1 3. Operation ...................................................................2 4. Maintenance ..............................................................3 5. Technical Data ............................................................3 6. Standard Warranty ....................................................5 7. Factory Assistance......................................................7 Sentry Equipment Corp | TSV Temperature Shut-off Valve iii SPD 13.1.2 Rev 11 Safety Information Please read the entire manual before attempting to unpack, set up or operate this product. Pay careful attention to all Warnings, Cautions, and Notes. Failure to do so could result in serious personal injury and/or equipment damage. If multiple hazards exist, the signal word corresponding to the greatest hazard shall be used. Definitions
which, if not avoided, will result in death or serious injury. Indique une situation imminente et dangeureuse qui doit être évité immédiatement afi n d’éviter tout risque de blessures sérieuses et qui pourrait même entraîner la mort.
which, if not avoided, could result in death or serious injury.
potentiellement dangeureuse et qui doit être évité immédiatement afi n d’éviter tout resquie de blessures sérieuses et qui pourrait même entraîner la mort.
indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
PRÉCAUTION: Indique une situation potentiellement dangeureuse et qui doit être évité immédiatement afi n d’éviter tout risque de blessures mineures. NOTICE is used to address practices not related to personal injury. NOTE: Information that requires special emphasis. SHALL: Th is word is understood to be mandatory. SHOULD: Th is word is understood to be advisory. iv Sentry Equipment Corp | TSV Temperature Shut-off Valve SPD 13.1.2 Rev 11 General Safety Precautions Selection, Installation, and Use Improper selection, installation, or use can cause personal injury or property damage. It is solely the responsibility of the user, through its own analysis and testing, to select products suitable for their specifi c application requirements, ensure they are properly maintained, and limit their use to their intended purpose. Follow proper local, state and federal regulations for proper installation and operational requirements. Always use caution and common sense when working with any chemical. Read the product label and MSDS carefully and follow the instructions exactly. Potential Equipment Hazards Hot surfaces! Th is equipment may have very hot surfaces. If an operator contacts a hot surface, injury may occur. Use protective clothing to prevent injury. If other equipment comes in contact with a hot surface, damage to the equipment may occur. Ensure the area around this equipment is kept clear to prevent damage from occurring.
at very high pressures. Prior to installing, removing or maintaining this equipment, ensure that the equipment is isolated from all connecting piping, the equipment is depressurized, the contents have been drained, and the equipment is cool. Sentry Equipment Corp | TSV Temperature Shut-off Valve 1 SPD 13.1.2 Rev 11 1. General Description The Sentry TSV is a fully mechanical valve designed to protect instrumentation and personnel from the damaging effects of excessive sample temperatures. These temperature excursions could be the result of excessive sample flow rates, high cooling water temperatures or momentary loss of cooling water. The TSV is a spring loaded, latching design with all wetted metals of 316SS construction. An optional position indicating switch assembly (Sentry part # 4-05144A) is available to provide remote indication capabilities.. 2. Installation Reference the diagram below, which best represents your application, for the proper location of the TSV. It is imperative that the TSV be located downstream of the pressure reducing valve (i.e. forepressure regulator, needle valve or VREL) and that no isolation valves be downstream of it. Note that when the TSV closes all components upstream of the TSV will be subjected to full system pressure. It is recommended that the TSV be located such that the reset button is readily visible and accessible. Approximately 40 lbs. of force may be required to reset the TSV. Consideration should be given when locating the TSV so adequate force can be applied by operating personnel. The mounting should be rigid enough such that the TSV will remain stationary while resetting. If the TSV is to be mounted vertical, it is recommended that the orientation be with the reset button up. If the TSV is to be mounted horizontal, it is recommended that it be positioned with the inlet at the top. A 1˝ dia. mounting hole is required in panels or brackets up to ⁵⁄₃₂˝ thick. The ¼˝ dia. tube stubs may be bent as required to facilitate plumbing of the valve. 2 Sentry Equipment Corp | TSV Temperature Shut-off Valve SPD 13.1.2 Rev 11 Figure 1: TSV Location Installation Notes 1. TSVs mounted in this location will protect all analyzers; however, pressure, temperature, and flow indicators as well as BPR/RVs and personnel, could all be exposed to dangerous high temperature sample. 2. Maximum downstream-regulated pressure should be limited to 250 psig (17 barg) 3. Operation The TSV is equipped with an indicating reset button. When the valve is in the tripped mode (closed) the red indicating band on the reset button is visible. If the valve is received in the tripped position it must be reset to allow sample flow. Resetting the TSV is accomplished by pushing in the reset button until it latches. In conditions where ambient temperatures are above the valve trip point, it will be necessary to hold the reset button in until cooled sample allows the valve to latch. Inlet Isolation Valve Primary Cooler Pressure Reducing Valve Preferred TSV Location Secondary Cooler Temperature, Pressure & Flow Indication Optional TSV Location (See Note 1, below) To Analyzers BPR/RV Grab Sample Sentry Design Systems (See Note 2, below) Inlet Isolation Valve Primary Cooler Forepressure Regulator Preferred TSV Location Secondary Cooler Relief Valve Temperature, Pressure & Flow Indication Optional TSV Location (See Note 1, below) To Analyzers Needle Valve Grab Sample Other Design Systems (See Note 2, below) Sentry Equipment Corp | TSV Temperature Shut-off Valve 3 SPD 13.1.2 Rev 11 If the TSV trips during sampling operations, isolate the analyzers on the line or lines affected. Correct the problem causing the excessive sample temperature and reset the TSV. It may be necessary to hold the reset button in momentarily until the TSV will reset. After the TSV is reset, reinitialize sample flow to the analyzers. 4. Maintenance
this valve. Occasional exercising of the valve may be performed by raising the sample temperature by either increasing sample flow rate or decreasing cooling water flow rate. This may be necessary if sample water is exceptionally dirty. Verify that all analyzers are isolated before performing this operation. If a replacement valve is needed, contact Sentry Equipment Corp. 5. Technical Data • Inlet Pressure Rating .............................4400 psi (303 BAR) • Outlet Pressure Rating .........................250 psi (17 BAR) • Trip Point (Standard) ...........................120°F (49°C) P/N 7-01137E • Optional Trip Points ..............................95°F (35°C) P/N 7-01137T
104°F (40°C) P/N 7-01137F 109°F (43°C) P/N 7-01137J
131°F (55°C) P/N 7-01137S 140°F (60°C) P/N 7-01137H
153°F (67°C) P/N 7-01137M 160°F (71°C) P/N 7-01137G
194°F (90°C) P/N 7-01137L 203°F (95°C) P/N 7-01137P • Max. Temperature Rating .....................250°F (121°C) • CV ............................................................0.21 • Wetted Materials ...................................316 Stainless Steel Viton, Peek • Optional Position Indicating Switch ...P/N 4-05144A • Configuration ........................................SPDT (form C) (NOHC as used) • Enclosure ................................................NEMA 3, 4, 13 & IEC IP-67 • Terminations ..........................................Screw Type • Estimated Life.........................................500K operations • Contact Rating .......................................5A-125AC, 250VAC
5A-30VDC resistive 4A-30VDC inductive
0.5A-125VDC resistive 0.4A-125VDC inductive Failure or improper selection or improper use of this product can cause property damage, personal injury, and death. 4 Sentry Equipment Corp | TSV Temperature Shut-off Valve SPD 13.1.2 Rev 11 Due to the pressure limitations, it is imperative that no isolation valves be installed downstream of the TSV. Due to the variety of operating conditions and applications for this product, the user, through it’s own analysis and testing, is solely responsible for making the final selection and assuring that all performance, safety and warning requirements of the application are met. All Sentry TSVs pass a functional and leakage test before leaving the factory. This valve is not user serviceable. If these instructions are not fully complied with, the product may fail and cause damage to property or injury to persons. Sentry Equipment Corp cannot assume responsibility for the performance of a customer serviced TSV. Sentry Equipment Corp | TSV Temperature Shut-off Valve 5 SPD 13.1.2 Rev 11 6. Standard Warranty (Form 18-09603A Rev. 4 2/09) Seller warrants products manufactured by it and supplied hereunder to be free from defects in materials and workmanship for a period of eighteen months from date of shipment or twelve months from start up (which ever occurs fi rst). If within such period any such products shall be proved to Seller’s satisfaction to be defective, such products shall be repaired or replaced at Seller’s option. Seller’s obligation and Buyer’s exclusive remedy hereunder shall be limited to such repair and replacement and shall be conditioned upon Seller’s receiving written notice of any alleged defect within 10 days aft er its discovery and, at Seller’s option, return of such product to Seller, ex-works Sentry’s factory. Th e foregoing warranties are exclusive and in lieu of all other express and implied warranties except in title, including but not limited to implied warranties of merchantability and fi tness for purpose. Seller shall not be subject to any other obligations or liabilities whatsoever with respect to products manufactured or furnished by it, or any undertakings, acts or omissions relating thereto. Warranty Conditions & Limitations Th is Warranty shall not apply to any Sentry product which, in the opinion of Sentry Equipment Corp, has been (a) altered or repaired in a manner aff ecting the effi ciency of performance of the unit or (b) incorrectly installed or operated or (c) damaged in shipment or (d) damaged by fl ood or fi re or (e) if the serial number is missing, altered or defaced.
Any materials proposed to be used by Sentry Equipment Corp. (“Seller”) are based on published reference literature and/or customer recommendations, and customer assumes sole responsibility for the selection of such materials. Any references are based on third- party studies, and may not correlate directly with the end user's intended usage or process (i.e. chemical composition, concentrations, temperatures, etc.). EXCEPT FOR THE LIMITED WARRANTIES SET FORTH HEREIN, SELLER HEREBY DISCLAIMS ANY AND ALL WARRANTIES AND REPRESENTATIONS (EXPRESS OR IMPLIED, ORAL OR WRITTEN), INCLUDING ANY AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PURPOSE WHETHER OR NOT SELLER KNOWS, OR HAS REASON TO KNOW, HAS BEEN ADVISED, OR IS OTHERWISE IN FACT AWARE OF ANY SUCH PURPOSE, WHETHER ALLEGED TO ARISE BY LAW, BY REASON OF CUSTOM OR USAGE IN THE TRADE, OR BY COURSE OF DEALING OR PERFORMANCE. Without limiting the generality of the foregoing, Seller makes no warranty regarding ability of products sold hereunder to withstand erosion or corrosion, or regarding material compatibility of elastomers in specifi c services, and no warranty made hereunder shall apply to products which have been subjected to adverse storage. Th e owner shall be responsible for maintenance of his equipment. Wear or damage caused by lack of normal maintenance or by misuse of the equipment shall not be considered as defective workmanship and material. 6 Sentry Equipment Corp | TSV Temperature Shut-off Valve SPD 13.1.2 Rev 11 Factory Assistance Sentry Equipment Corp is a pioneer in sampling equipment and remains in the forefront of steam and water sampling equipment technology. From single point sampling to complex, multi-function, automated sampling control systems, Sentry is recognized as the market leader in new sampling technology and in exceptional customer support. Please do not return any equipment before discussing your application problem with a Sentry representative and obtaining a Return Authorization. Sentry Equipment Corp has a complete staff of trained Service Department associates to assist customers with any problems. Please call Sentry at 262.567.7256 (Fax: 262.567.4523) to request a service representative. For other sampling applications, your Sentry representative is eager to help you. Please feel free to call your representative or contact Sentry Equipment Corp to discuss your application. Sentry Equipment Corp 966 Blue Ribbon Circle N Oconomowoc, WI 53066 Phone: 262.567.7256 Fax: 262.567.4523 E-mail: sales@sentry-equip.com Sentry reserves the right to make product design changes or improvements without notice and without imposing any obligation upon itself to install these changes or improvements on its products previously manufactured. Th is warranty is for the sole benefi t of the original purchaser and is not transferable unless agreed to in writing by Sentry Equipment Corp. Receiving Shipments (including loss or damage by transportation) It is the customer’s responsibility to check for missing cartons and sign of damage to cartons. If found, customer should note missing and/or damaged cartons on the delivery receipt and have delivery receipt signed by the representative of the transportation company. If unpacking discloses concealed damage from rough handling, the customer should request a concealed damage inspection from the transportation company. Th e Sentry Customer Service Department will aid your organization in any claim proceeding for shortages or damages in shipment, but it is the receiver’s responsibility to fi le claim with the carrier for damage or loss. Customer Actions For Claims on Products During the Warranty Period 1. Contact the Customer Service Department, Sentry Equipment Corp., Oconomowoc, WI, Telephone: 262-567-7256, to obtain a Return Material Authorization (RMA) number. 2. You will be sent an “RMA” and a “Decontamination Statement” that is required to be fi lled out and returned with the equipment. 3. Th e following information must appear on the outside of the package: a. RMA number marked on outside of box. b. Decontamination Statement fi lled out and attached to outside of box. 4. Return defective equipment FREIGHT PREPAID. Collect shipments will be refused. 5. Th e factory will not process warranty claims until the customer has properly accomplished the above items. 6. Th e Sentry factory may accept the entire claim, a part of the claim or none of the claim if our inspection of returned parts proves the failure was for reasons other than defective material or factory workmanship.
1. Sentry will not be responsible for damage incurred during the return shipment. 2. All returns subject to inspection and a minimum $100.00 evaluation fee. 3. Th is RMA is not authorization for credit. Credits and/or replacements will be issued upon evaluation of returned goods. 4. RMA is valid for thirty (30) days from issue date. Sentry Equipment Corp | TSV Temperature Shut-off Valve 7 SPD 13.1.2 Rev 11 Factory Assistance Sentry Equipment Corp is a pioneer in sampling equipment and remains in the forefront of steam and water sampling equipment technology. From single point sampling to complex, multi-function, automated sampling control systems, Sentry is recognized as the market leader in new sampling technology and in exceptional customer support. Please do not return any equipment before discussing your application problem with a Sentry representative and obtaining a Return Authorization. Sentry Equipment Corp has a complete staff of trained Service Department associates to assist customers with any problems. Please call Sentry at 262.567.7256 (Fax: 262.567.4523) to request a service representative. For other sampling applications, your Sentry representative is eager to help you. Please feel free to call your representative or contact Sentry Equipment Corp to discuss your application. Sentry Equipment Corp 966 Blue Ribbon Circle N Oconomowoc, WI 53066 Phone: 262.567.7256 Fax: 262.567.4523 E-mail: sales@sentry-equip.com Sentry reserves the right to make product design changes or improvements without notice and without imposing any obligation upon itself to install these changes or improvements on its products previously manufactured. Th is warranty is for the sole benefi t of the original purchaser and is not transferable unless agreed to in writing by Sentry Equipment Corp. Receiving Shipments (including loss or damage by transportation) It is the customer’s responsibility to check for missing cartons and sign of damage to cartons. If found, customer should note missing and/or damaged cartons on the delivery receipt and have delivery receipt signed by the representative of the transportation company. If unpacking discloses concealed damage from rough handling, the customer should request a concealed damage inspection from the transportation company. Th e Sentry Customer Service Department will aid your organization in any claim proceeding for shortages or damages in shipment, but it is the receiver’s responsibility to fi le claim with the carrier for damage or loss. Customer Actions For Claims on Products During the Warranty Period 1. Contact the Customer Service Department, Sentry Equipment Corp., Oconomowoc, WI, Telephone: 262-567-7256, to obtain a Return Material Authorization (RMA) number. 2. You will be sent an “RMA” and a “Decontamination Statement” that is required to be fi lled out and returned with the equipment. 3. Th e following information must appear on the outside of the package: a. RMA number marked on outside of box. b. Decontamination Statement fi lled out and attached to outside of box. 4. Return defective equipment FREIGHT PREPAID. Collect shipments will be refused. 5. Th e factory will not process warranty claims until the customer has properly accomplished the above items. 6. Th e Sentry factory may accept the entire claim, a part of the claim or none of the claim if our inspection of returned parts proves the failure was for reasons other than defective material or factory workmanship.
1. Sentry will not be responsible for damage incurred during the return shipment. 2. All returns subject to inspection and a minimum $100.00 evaluation fee. 3. Th is RMA is not authorization for credit. Credits and/or replacements will be issued upon evaluation of returned goods. 4. RMA is valid for thirty (30) days from issue date. 7. Yüklə 426,11 Kb. Dostları ilə paylaş:
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