E. coli O157:H7
E. coli O157:H7
Data for these two columns were supplied by FSIS.
E. coli O157:H7 from bottled apple
12
Economic Research Service/USDA
An Economic Assessment of Food Safety Regulations
Table 4--Scenarios used to evaluate HACCP rule and benefits estimates
Effectiveness:
Valuation method
Annualized net
pathogen
Discount
for premature
benefits
1
Scenario/description
reduction
rate
death/disability
Low
High
------Percent------
-------- $ billion (1995) -----
Preliminary FSIS 1995 proposal
90
7
Landefeld & Seskin
2
8.4
42.1
Low-range benefits estimates
20
7
Landefeld & Seskin
1.9
9.3
Mid-range benefits estimates I
50
7
Landefeld & Seskin
4.7
23.4
Mid-range benefits estimates II
50
3
VOSL
3
= 5 million
26.2
95.4
High-range benefits estimates
90
3
VOSL = 5 million
47.2
171.8
1
Benefits begin to accrue five years after the HACCP rule is enacted, and extend over 20 years.
2
Landefeld and Seskin VOSL estimates after averaging across gender and updating to 1995 dollars using BLS usual weekly
earnings.
3
VOSL = Value of a statistical life
Source: Economic Research Service
Table 5--Comparison of HACCP rule costs
FSIS preliminary cost
FSIS revised cost
IFSE cost
Intervention
Initial
Yearly
Initial
Yearly
Initial
Yearly
Million Dollars
Sanitation SOP
1
3.0
16.7
3.0
16.7
-
-
HACCP planning and training
2
61.0
-
95.0
4.0
136.4
142.8
HACCP recording
3
-
54.1
-
54.1
-
260.3
Temp.
control
4
15.9
16.7
-
-
-
-
Antimicrobial treatments
5
-
19.8
-
-
-
-
Testing
6
24.0
68.0
3.0
16.9
-
550.0
Modify process
7
-
-
-
5.5-20.0
-
-
1
Revised'>FSIS Preliminary and Revised: identical. The initial cost includes plan development and training. The annual cost includes
recording, recording review, and record storage.
2
Preliminary: one plan for each process of each animal species; same training as revised. Revised: one comprehensive plan; 3-day
training course for each employee, additional updates. IFSE: no guidance on plant; $10,000-per-plant training cost.
3
Preliminary and Revised: based on time and the number of critical control points, shifts, and production lines. IFSE: no guidance.
4
Preliminary: cold storage capacity to hold newly chilled meats; planning, recording, reviewing, and training costs for operation.
5
Preliminary: assumes industry will use hot water with no cabinet system in meat plants and a chlorinated water system in poultry
plants to treat carcasses.
6
Preliminary: requires each plant to test each slaughter species and ground meat product each day for
Salmonella. Costs include
sampling, training, and sampling plan development costs. Revised: requires the use of
E. coli testing for slaughter plants on a
production basis. FSIS does
Salmonella testing. IFSE: assumes daily composite samples of ground products, weekly composite
samples of subprimals, and at least nine other samples of either carcasses or production areas weekly.
7
Revised: meat slaughter plants use steam vacuum system and poultry producers a TSP rinse to reduce pathogens.
Source: Economic Research Service, based on data from: USDA, FSIS; Institute for Food Science and Engineering, Texas A&M
University
no rationale for HACCP plan costs and assumes a far
greater number of microbial test samples would be
required to assess process control of the plant produc-
tion process.
Table 5 indicates far higher cost estimates from IFSE
than from FSIS. The FSIS estimates for sanitation
SOP’s and HACCP plan development appear to be more
reasonable than the IFSE estimates because: (1) FSIS is
13
Economic Research Service/USDA
An Economic Assessment of Food Safety Regulations
producing only about 1 percent of annual slaughter
and processed meat and poultry output under the
preliminary HACCP plan.
The cost disadvantage of small plants in the prelimi-
nary pathogen reduction rule stems from the require-
ments for one HACCP plan and microbial test for
each process of each animal species. Small plants
tend to slaughter more animal species than large
plants and have a similar number of processes per
species as large ones (Ollinger et al., 1996). Conse-
quently, the preliminary FSIS pathogen reduction plan
required a far greater number of microbial tests and
imposed higher HACCP recordkeeping costs per
pound of output for small plants relative to large
plants. By requiring only one HACCP plan per plant
and placing microbial testing on production rather
than on the daily schedule, the revised pathogen
reduction rule greatly lowered the cost disadvantage
of small plants relative to large plants.
The ability of a plant to remain profitable depends on
its cost disadvantage relative to competitors and the
product market in which its sells its products. Using
Longitudinal Research Database (LRD) data at the
U.S. Bureau of the Census, we provide estimates of
plant regulatory costs per pound of output by industry
for very small, small, and large plants in table 7. Beef
slaughter plants are those plants producing car-
casses, boxed beef, boneless beef (including ham-
burger), and edible organs (SIC 20111). Pork,
chicken, and turkey slaughter plants have products
identified in SIC 20114, 20151, and 20153.
Table 7 contains cost estimates of both the prelimi-
nary and revised FSIS pathogen reduction rule for
plants in seven slaughter and processing industries
and the three plant size categories identified by FSIS.
The pathogen reduction rule is more costly for small
plants than for large ones. However, the revised plan
greatly reduced costs in general and the cost disad-
vantage of small plants in particular. For example,
pathogen reduction costs for very small beef plants
dropped about 66 percent, while pathogen reduction
rule costs for very small pork processing and sausage
plants dropped about 99 percent.
Although industry classifications in table 7 are based
on particular product lines, they do not show geo-
graphic or service considerations that may confer
market advantages on small plants relative to a large
one. Additionally, Ollinger et al. (1996) found that
from 60 to 90 percent of small (less than 25 employ-
ees) beef/pork slaughter and pork processing and
sausage plants failed to survive to the next census
year (5 years) after entry. Given the modest differ-
providing considerable plan development and implemen-
tation support; (2) plants currently maintain production
records, and can easily add additional records; and (3)
few differences exist between the preliminary and revised
FSIS estimates, suggesting that FSIS, industry, and
outside experts agree on the costs.
Some uncertainty exists about the effectiveness of
microbiological testing. A review by USDA’s Office of
Risk Assessment and Cost Benefit Analysis
(ORACBA) suggests that the
E. coli and Salmonella
sampling tests have a low probability of detecting
whether
E. coli or Salmonella are present on the
carcass. Additionally, ORACBA suggests that sam-
pling should be based on the incidence of
Salmonella
within species and species class; is skeptical that
E.
coli testing can verify a Salmonella reduction; and
believes that not enough information is available to
assess process modification costs (USDA/ORACBA,
1996).
There are also questions about the cost estimates of
process modifications. FSIS claims that, since many
low-volume producers use bed-kill slaughtering
processes, better training and closer monitoring alone
can be used to meet pathogen reduction goals.
10
However, Dr. David Swerdlow of the CDC indicates
that meat from bed-kill operations tends to have
higher pathogen levels than meat from online process-
ing facilities, suggesting that plants with bed-kill
operations may require more, not fewer, process
modifications than online plants. Moreover, the costs
of one type of modification, antimicrobial treatments,
may be higher for the bed-kill operations than for the
larger online plants because the treatment must be
applied in a batch rather than in an inline automated
system (Swerdlow, personal communication).
To make a meaningful comparison of benefits and
costs, we also need to estimate the annualized costs
of the FSIS pathogen reduction rule over time (that is,
the present value of costs discounted over 20 years).
Table 6 compares the costs of the initial proposal and
the final rules, annualized over a 20-year period,
starting in 2000 (when all provisions of the final
HACCP rule become fully effective).
The changes made to the preliminary pathogen
reduction rule appear to have come mainly from
concern about the costs imposed on small plants.
ERS estimated that small plants would have borne
about 45 percent of new regulatory costs, while
10
Bed-kill processing is where small numbers of animals are
slaughtered one at a time in one location, as opposed to assembly-
line slaughter processes.