rdb dastgohida ishlov berish uchun texnologik jarayon mashrutini ishlab

3.5 RDB dastgohida ishlov berish dasturi uchun tayanch nuqtalar koordinatalarini aniqlash.
Detallarga ishlov berganda asbob va detal mos shakl yasovchi xarakatlarni bajarib, bir-biriga nisbatan ma’lum traektoriya bo’yicha xarakatlanadi. Natijada detalning talab etilgan konturi xosil bo’ladi. RDB stanoklarda asbob markazining xarakat traektoriyasi dasturlanadi. O’tuvchi keskichlar uchun asbob markazi asbob cho’qqisidagi doira yoyining markazi; uch frezalar, parmalar, razvertkalar va zenkerlar uchun - asos markazi, sferik toretsli uch frezalar uchun - yarimsfera markazi va x. k. bo’ladi. Agar ishlov berish jarayonida asbob radiusi detalning konturi buylab o’zgarmasa, u xolda asbob markazining traektoriyasi detalning konturiga nisbatan ekvidistanta bo’ladi. Aks xolda asbob markazining xarakat traektoriyasi detalning konturidan jiddiy farqlanadi. Lekin amalda bunday traektoriya xam ekvidistantli deb ataladi. A o‘rnatish uchun.

Uchastka	Kontur	Uchastkaning tugash koordinatalari			Ko’chish				Surish miqdori	Aylanish-lar soni
		X	Y	Z		∆X	∆Y	∆Z	VS	n
		mm	mm	mm		mm	mm	mm	mm/min	Ayl/min
0		200	0	340		0	0	0	0	0
0-1	To‘g‘ri	137	0	0		-63	0	-340	24000	0
1-2	To‘g‘ri	0	0	-2.3		-137	0	-2.3	272	430
2-3	To‘g‘ri	0	0	5		0	0	7.3	24000	0
3-4	To‘g‘ri	127	0	5		127	0	0	24000	0
4-5	To‘g‘ri	126.8	0	-19.5		-0.2	0	-24.5	189	295
5-6	To‘g‘ri	132	0	-19.5		6	0	0	24000	0
6-7	To‘g‘ri	132	0	3		0	0	21.5	24000	0
7-8	To‘g‘ri	125.8	0	3		-6.2	0	0	24000	0
8-9	To‘g‘ri	125.8	0	-19.5		0	0	-21.5	220	512
9-10	To‘g‘ri	130	0	-19.5		4.2	0	0	24000	0
10-11	To‘g‘ri	130	0	3		0	0	21.5	24000	0
11-12	To‘g‘ri	124.8	0	3		-5.2	0	0	24000	0
12-13	To‘g‘ri	124.8	0	-19.5		0	0	-21.5	328	619
13-14	To‘g‘ri	131	0	-19.5		6.2	0	0	24000	0
14-0	To‘g‘ri	200	0	340		59	0	359.5	24000	0
0-15	To‘g‘ri	73.8	0	25		-126.8	0	-315	24000	0
15-16	To‘g‘ri	73.8	0	-32		0	0	-57	329	513
16-17	To‘g‘ri	70.4	0	-32		-3.4	0	0	24000	0
17-18	To‘g‘ri	70.4	0	0		0	0	32	24000	0
18-19	To‘g‘ri	74.6	0	0		4.2	0	0	24000	0
19-20	To‘g‘ri	74.6	0	-32		0	0	-32	411	958
20-21	To‘g‘ri	70.6	0	-32		-4.2	0	0	24000	0
21-22	To‘g‘ri	70.6	0	0		0	0	32	24000	0
22-23	To‘g‘ri	74.8	0	04		4.2	0	-4	24000	0
23-24	To‘g‘ri	74.8	0	-32		0	0	-36	610	1151
24-25	To‘g‘ri	64	0	-32		-10.8	0	0	24000	0
25-26	To‘g‘ri	64	0	10		0	0	42	24000	0
26-0	To‘g‘ri	200	0	340		136	0	330	24000	0
0-27	To‘g‘ri	105	0	0		-95	0	-340	24000	0
27-28	To‘g‘ri	105	0	-18		0	0	-18	59	908
28-29	To‘g‘ri	105	0	0		0	0	18	24000	0
29-0	To‘g‘ri	200	0	340		95	0	340	24000	0
0-30	To‘g‘ri	105	0	0		-95	0	-340	24000	0
30-31	To‘g‘ri	105	0	-10		0	0	-10	76	231
31-32	To‘g‘ri	105	0	0		0	0	10	24000	0
32-0	To‘g‘ri	200	0	340		95	0	340	24000	0

B o‘rnatish uchun

Uchastka	Kontur	Uchastkaning tugash koordinatalari			Ko’chish				Surish miqdori	Aylanish-lar soni
		X	Y	Z		∆X	∆Y	∆Z	VS	n
		mm	mm	mm		mm	mm	mm	mm/min	Ayl/min
0		200	0	340		0	0	0	0	0
0-1	To‘g‘ri	97	0	8		-103	0	-332	24000	0
1-2	To‘g‘ri	96.8	0	-51		-0.2	0	-59	242	378
2-3	To‘g‘ri	126.8	0	-51		30	0	0	24000	0
3-4	To‘g‘ri	97	0	8		-29.8	0	59	24000	0
4-5	To‘g‘ri	96	0	8		-1	0	0	24000	0
5-6	To‘g‘ri	95.8	0	-51		-0.2	0	-59	291	678
6-7	To‘g‘ri	101	0	-51		5.2	0	0	24000	0
7-8	To‘g‘ri	101	0	8		0	0	59	24000	0
8-9	To‘g‘ri	95	0	8		-6	0	0	24000	0
9-10	To‘g‘ri	95	0	-51		0	0	-59	367	693
10-11	To‘g‘ri	99	0	-51		4	0	0	24000	0
11-12	To‘g‘ri	99	0	-2.3		0	0	48.7	24000	0
12-13	To‘g‘ri	0	0	-2.3		-99	0	0	24000	0
13-0	To‘g‘ri	200	0	340		200	0	342.3	24000	0
0-14	To‘g‘ri	0	0	83		-200	0	-257	24000	0
14-15	To‘g‘ri	83	0	-45.5		83	0	-128.5	289	451
15-16	To‘g‘ri	77.8	0	-45.5		-5.2	0	0	24000	0
16-17	To‘g‘ri	77.8	0	0		0	0	45.5	24000	0
17-18	To‘g‘ri	83.8	0	0		5.2	0	0	24000	0
18-19	To‘g‘ri	83.8	0	-45.5		0	0	-45.5	324	754
19-20	To‘g‘ri	75	0	-45.5		-8.8	0	0	24000	0
20-21	To‘g‘ri	75	0	0		0	0	45.5	24000	0
21-22	To‘g‘ri	84.8	0	0		9.8	0	0	24000	0
22-23	To‘g‘ri	84.8	0	-45.5		0	0	-45.5	395	746
23-24	To‘g‘ri	80	0	-45.5		-4.8	0	0	24000	0
24-25	To‘g‘ri	80	0	0		0	0	45.5	24000	0
25-0	To‘g‘ri	200	0	340		120	0	340	24000	0
0-26	To‘g‘ri	82	0	0		-118	0	-340	24000	0
26-27	To‘g‘ri	82	0	-43.5		0	0	-43.5	24000	0
27-28	To‘g‘ri	87.8	0	-43.5		5.8	0	0	76	231
28-29	To‘g‘ri	82	0	-43.5		-5.8	0	0	24000	0
29-30	To‘g‘ri	82	0	0		0	0	43.5	24000	0
30-0	To‘g‘ri	200	0	340		120	0	340	24000	0
0-30	To‘g‘ri	82	0	0		-118	0	-340	24000	0
0-31	To‘g‘ri	105	0	-22		23	0	-22	24000	0
31-32	To‘g‘ri	84	0	-22		-21	0	0	158	835
32-33	To‘g‘ri	105	0	-22		23	0	-22	24000	0
33-34	To‘g‘ri	84	0	-22		-21	0	0	185	835
34-35	To‘g‘ri	105	0	-22		23	0	-22	24000	0
35-36	To‘g‘ri	84	0	-22		-21	0	0	185	835
36-37	To‘g‘ri	105	0	-22		23	0	-22	24000	0
37-38	To‘g‘ri	84	0	-22		-21	0	0	185	835
38-39	To‘g‘ri	105	0	-22		23	0	-22	24000	0

3.6. RDB dastgohida ishlov berish dasturini ishlab chiqish
A o’rnatish uchun:
%
00001 (Qopqoq)
N 10 G21 G40 G49 G54 G80 G90 G94
N 20 M06 T01
N 30 G43 H01
N 40 M03 S430
N 50 G00 X137 Y0 Z0
N 60 G01 X0 Y0 Z-2.3 F 275 S430
N 70 Z5
N 80 G00 X127
N 90 G01 X126.8 Z-19.5 F295 S189
N100 X132
N 110 X132 Z3
N 120 G00 X125.8
N 130 G01 X130 Z19.5 F220 S512
N 140 X130 Z-19.5
N 150 Z3
N 160 G00 X124.8
N 170 G01 Z-19.5 F328 S619
N 180 X131
N 190 G00 X200 Z340
N 200 M05
N 210 M06 T02
N 220 G43 H02
N 230 M03 S513
N 240 G00 X73.5 Z25
N 250 Z-32
N 260 G01 X70.4 F329 S513
N 270 X70.4 Z0
N 280 X74.6
N 290 G00 Z-32
N 300 G01 X70.6 F411 S958
N 310 Z0
N 320 X74.8
N 330 G00 X75 Z-32
N 340 G01 X75 F610 S1151
N 350 X64 Z-32
N 360 Z10
N 370 G00 X200 Z340
N 380 M05
N 390 M06 T03
N 400 G43 H03
N 410 M03 S908
N 420 G00 X105 Z0
N 430 G01 XZ-18 F59 S908
N 440 X105 Z0
N 450 G00 X200 Z340
N 460 M05
N 470 M06 T04
N 480 G43 H04
N 490 M03 S231
N 500 G00 X105 Z0
N 510 G01 XZ-10 F76 S231
N 520 G00 X105 Z0
N530 X200 Z340 32-0
B o’rnatish uchun:
%
00001 (Qopqoq)
N10 G21 G40 G49 G54 G80 G90
N20 M06 T01
N30 G43 H01
N40 M03 S378
N50 G00 X97 Y0 Z8
N60 G01 X96.8 Z-51 F242 S378
N70 X126.8 Z8
N80 G00 X200 Y0 Z340
N90 M05
N100 M06 T02
N110 G43 H02
N120 X96 Z-51
N130 G00 X96 Z8
N140 G01 X95.8 Z-51 F291 S678
N150 X101 Z-51
N160 Z8
N170 G00 X95
N180 G01 Z-51 F367 S693
N190 X99
N200 Z-2.3
N210 X0 Z-2.3
N220 X200 Y0 Z340
N230 M05
N240 M06 T03
N250 G43 H03
N260 M03 S450.8
N270 G00 X0 Z83
N280 G01 X83 Z-43.5 F289 S451
N290 X77.8
N300 Z0
N310 G00 X83.8
N320 G01 Z-43.5 F324 S754
N330 X75
N340 X75 Z0
N350 G00 X84.8
N360 G01 Z-45.5 F395 S746
N370 X80
N380 Z0
N390 G00 X200 Y0 Z340
N400 M05
N410 M06 T04
N420 G43 H04
N430 M03 S321.2
N440 G00 X82 Z0
N450 Z-43.5
N460 G01 X86.8 F76 S231
N470 X82 Z-43.5
N480 X82 Z0
N490 X200 Y0 Z340
N500 M05
N510 M06 T05
N520 G43 H05
N530 M03 S158
N540 G00 X105 Z-22
N550 G01 X84 C45 F835 S158
N560 X84 Z-22
N570 M05
N580 M06 T06
N590 G43 H06
N600 M03 S158
N610 G01 X84 Z-22 C45 F835 S158
N620 X105
N630 M05
N640 M06 T07
N650 G43 H07
N660 M03 S158
N670 G01 X84 Z-22 C45 F835 S158
N680 X105
N690 M05
N700 M06 T07
N710 G43 H07
N720 M03 S158
N730 G01 X84 Z-22 C45 F835 S158
N740 X105

Xulosa

Men ushbu kurs loyihasini bajarish jarayonida “Qopqoq” detalini zagotovka holatidan tayyor detal ko’rinishiga kelguniga qadar bo’lgan texnologik jarayon marshrutini KTLM/500 markali Tokarlik-Revoliver RDB dastgohi asosida ishlab chiqdim. Texnologik jarayon uchun zarur kesuvchi asboblarni tanladim.

Texnologik qismda detalga ishlov berish uchun zaruriy kesish maromlari aniqlandi. Kesuvchi asbobning ishlov berish marshruti bo’yicha harakat traektoriyasi, geometrik ma’lumotlarni o’zgarishi bo’yicha tayanch nuqtalar aniqlandi va ularning koordinatalari olindi. Yakunda KMT/500 markali Tokarlik-Revoliver RDB dastgohida ishlov berish uchun dastur ishlab chiqildi.
RDB dastgohlarda ishlov berish texnologiyasini ishlab chiqish va dasturlash bo’yicha kerakli ko’nikmalarni o’zlashtirdim.

Foydalanilgan adabiyotlar ro`yxati.

1. Moslanuvchan ishlab chiqarish tizimlarining RDB texnnologik jihozlari
fanidan kurs loyihasini bаjаrish bo‟yicha uslubiy qo‟llanma» (Uslubiy qo`llаnmа).-А. АndMI, 2022 y.
2. S.Kalpakjian, S.R.Schmid. Manufacturing Engineering and technology.
Prentice Hall, NY, 2009, 1187 p.
3. Гузеев В.И. Режимы резания для токарных и сверлильно-фрезернорасточных станков с ЧПУ. Справочник. М,: Машиностроения, 2005, 367 с.
4. Mikell Groover. Automation, Production Systems and ComputerIntegrated Manufacturing. Prentice Hall, NY, 2012, 868 p.
5. Переryдов Л.В., Хашимов А.Н., Шалаryров И.К., Перегудов С.Л.,
Автоматлаштирилган корхона станоклари. Тошкент: "Ўзбекистан", 2001. 496 б
6. М.В.Давыдова, А.М.Михалев, Ю.И.Моисеев. Технические
характеристики металлообрабатывающих станков с ЧПУ: станки токарной
группы. Курган 2010, 84 с.
7. В.В.Батуев, А.А.Дьяконов. Технология обработки деталей на станках
с ЧПУ. Учебное пособие по выполнению практических и лабораторных
Internet manbaalari:
1. https://www.youtube.com/@PlanetaCAM

2. 
   https://www.youtube.com/@cncfanuc7731
   
3. 
   https://kmt-stanki.ru/catalog/tokarnye-stanki/tokarnye-stanki-s-naklonnoy-staninoy/tokarnyy-stanok-s-chpu-s-naklonnoy-staninoy-ktl-52-m-500/?utm_source=youtube&utm_medium=video&utm_campaign=KTL52M_500