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3.2 Nylon
3.2.1 Summary
Nylon is a widely used synthetic polymer material for various applications and is
also the generic
term for polyamide-based materials. Nylon-6 and Nylon-6,6 comprise approximately 85% of
nylon material used.
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Main commercial applications for nylon include, fibre, packaging/films,
carpet, and component parts most commonly found in the automotive industry.
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Nylon is
characterized by its high strength, elasticity, wrinkle-resistance, and higher moisture regain than
polyester.
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While nylon production holds a lower proportion than polyester in annual synthetic
fibre
production, it requires more energy to manufacture, and nearly three times as much as
conventional cotton.
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Dyeing nylon is not suited to natural or low-impact chemical dyes, and is
thereby another contributing factor to the environmental impact from its production process.
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Nylon derived microplastic pollution in aquatic environments has been found
to originate from
nylon fishing nets (with total fishing net waste accounting for 10% of ocean waste), and synthetic
textile fibres from laundering.
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Nylon-6 is produced from the ring-opening polymerization of a single monomer,
Ɛ
-caprolactam
–forming polycaprolactam (Figure 9). “6” is denotes the 6 carbon atoms that comprise
caprolactam.
Figure 9: Polymerization of Nylon 6 (general process). [57,58]
Nylon-6,6 is produced by combining two monomers – adipic acid (AA) and hexamethylene
diamene (HMD) acid (or HMDA),
with water, also known as a polycondensation reaction
(Figure 10). “6,6” denotes the 6 carbon atoms in each of the two monomers (AA and HMD)
which comprise the polymer.
Figure 10: Polymerization of Nylon-6,6 (general process). [58,59]
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Nylon-6 fibres exhibit high elasticity and lustre and are commonly
used for carpet fabrics and
rope.
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Nylon-6,6 is characterized as being more wear resistant and durable than Nylon-6, with a
slightly higher melting temperature.
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