Figure 1. Energy cost per passenger for a journey between Los Angeles and San Francisco for
various modes of transport.
4. Hyperloop Transportation System
Hyperloop (Figure 2 and Figure 3) is a proposed transportation system for
traveling between Los Angeles, California, and San Francisco, California in 35
minutes. The Hyperloop consists of several distinct components, including:
1.
Capsule:
a.
Sealed capsules carrying 28 passengers each that travel along the
interior of the tube depart on average every 2 minutes from Los
Angeles or San Francisco (up to every 30 seconds during peak
usage hours).
Page 10
b.
A larger system has also been sized that allows transport of 3 full
size automobiles with passengers to travel in the capsule.
c.
The capsules are separated within the tube by approximately 23
miles (37 km) on average during operation.
d.
The capsules are supported via air bearings that operate using a
compressed air reservoir and aerodynamic lift.
2.
Tube:
a.
The tube is made of steel. Two tubes will be welded together in a
side-by-side configuration to allow the capsules to travel both
directions.
b.
Pylons are placed every 100 ft (30 m) to support the tube.
c.
Solar arrays will cover the top of the tubes in order to provide
power to the system.
3.
Propulsion:
a.
Linear accelerators are constructed along the length of the tube
at various locations to accelerate the capsules.
b.
Rotors are located on the capsules to transfer momentum to the
capsules via the linear accelerators.
4.
Route:
a.
There will be a station at Los Angeles and San Francisco. Several
stations along the way will be possible with splits in the tube.
b.
The majority of the route will follow I-5 and the tube will be
constructed in the median.
Figure 2. Hyperloop conceptual diagram.
Los
Angeles,
CA
San
Francisco,
CA
Page 11
Figure 3. Hyperloop tube stretching from Los Angeles to San Francisco.
In addition to these aspects of the Hyperloop, safety and cost will also be
addressed in this study.
The Hyperloop is sized to allow expansion as the network becomes increasingly
popular. The capacity would be on average 840 passengers per hour which is
more than sufficient to transport all of the 6 million passengers traveling
between Los Angeles and San Francisco areas per year. In addition, this
accounts for 70% of those travelers to use the Hyperloop during rush hour. The
lower cost of traveling on Hyperloop is likely to result in increased demand, in
which case the time between capsule departures could be significantly
shortened.
4.1. Capsule
Two versions of the Hyperloop capsules are being considered: a passenger only
version and a passenger plus vehicle version.
Hyperloop Passenger Capsule
Assuming an average departure time of 2 minutes between capsules, a
minimum of 28 passengers per capsule are required to meet 840 passengers per
hour. It is possible to further increase the Hyperloop capacity by reducing the
time between departures. The current baseline requires up to 40 capsules in
activity during rush hour, 6 of which are at the terminals for loading and
unloading of the passengers in approximately 5 minutes.
Page 12
Hyperloop Passenger Plus Vehicle Capsule
The passenger plus vehicle version of the Hyperloop will depart as often as the
passenger only version, but will accommodate 3 vehicles in addition to the
passengers. All subsystems discussed in the following sections are featured on
both capsules.
For travel at high speeds, the greatest power requirement is normally to
overcome air resistance. Aerodynamic drag increases with the square of speed,
and thus the power requirement increases with the cube of speed. For
example, to travel twice as fast a vehicle must overcome four times the
aerodynamic resistance, and input eight times the power.
Just as aircraft climb to high altitudes to travel through less dense air,
Hyperloop encloses the capsules in a reduced pressure tube. The pressure of air
in Hyperloop is about 1/6 the pressure of the atmosphere on Mars. This is an
operating pressure of 100 Pascals, which reduces the drag force of the air by
1,000 times relative to sea level conditions and would be equivalent to flying
above 150,000 feet altitude. A hard vacuum is avoided as vacuums are
expensive and difficult to maintain compared with low pressure solutions.
Despite the low pressure, aerodynamic challenges must still be addressed.
These include managing the formation of shock waves when the speed of the
capsule approaches the speed of sound, and the air resistance increases
sharply. Close to the cities where more turns must be navigated, capsules
travel at a lower speed. This reduces the accelerations felt by the passengers,
and also reduces power requirements for the capsule. The capsules travel at
760 mph (1,220 kph, Mach 0.99 at 68 ºF or 20 ºC).
The proposed capsule geometry houses several distinct systems to reside within
the outer mold line (Figure 4).
Figure 4. Hyperloop passenger capsule subsystem notional locations (not to scale).
Compressor
motor
Seating
(2 x 14)
Batteries
Compressor
fan
Inlet
Air storage
Suspension
Firewall/
sound bulkhead
Page 13
4.1.1. Geometry
In order to optimize the capsule speed and performance, the frontal area has
been minimized for size while maintaining passenger comfort (Figure 5 and
Figure 6).
Figure 5. Hyperloop passenger transport capsule conceptual design sketch.
Page 14
Figure 6. Hyperloop passenger transport capsule conceptual design rendering.
The vehicle is streamlined to reduce drag and features a compressor at the
leading face to ingest oncoming air for levitation and to a lesser extent
propulsion. Aerodynamic simulations have demonstrated the validity of this
‘compressor within a tube’ concept (Figure 7).
Figure 7. Streamlines for capsule traveling at high subsonic velocities inside Hyperloop.
Page 15
Hyperloop Passenger Capsule
The maximum width is 4.43 ft (1.35 m) and maximum height is 3.61 ft (1.10
m). With rounded corners, this is equivalent to a 15 ft
2
(1.4 m
2
) frontal area,
not including any propulsion or suspension components.
The aerodynamic power requirements at 700 mph (1,130 kph) is around only
134 hp (100 kW) with a drag force of only 72 lb
f
(320 N), or about the same
force as the weight of one oversized checked bag at the airport. The doors on
each side will open in a gullwing (or possibly sliding) manner to allow easy
access during loading and unloading. The luggage compartment will be at the
front or rear of the capsule.
The overall structure weight is expected to be near 6,800 lb (3,100 kg)
including the luggage compartments and door mechanism. The overall cost of
the structure including manufacturing is targeted to be no more than $245,000.
Hyperloop Passenger Plus Vehicle Capsule
The passenger plus vehicle version of the Hyperloop capsule has an increased
frontal area of 43 ft
2
(4.0 m
2
), not including any propulsion or suspension
components. This accounts for enough width to fit a vehicle as large as the
Tesla Model X.
The aerodynamic power requirement at 700 mph (1,130 kph) is around only 382
hp (285 kW) with a drag force of 205 lb
f
(910 N). The doors on each side will
open in a gullwing (or possibly sliding) manner to accommodate loading of
vehicles, passengers, or freight.
The overall structure weight is expected to be near 7,700 lb (3,500 kg)
including the luggage compartments and door mechanism. The overall cost of
the structure including manufacturing is targeted to be no more than $275,000.
4.1.2. Interior
The interior of the capsule is specifically designed with passenger safety and
comfort in mind. The seats conform well to the body to maintain comfort
during the high speed accelerations experienced during travel. Beautiful
landscape will be displayed in the cabin and each passenger will have access
their own personal entertainment system.
Hyperloop Passenger Capsule
The Hyperloop passenger capsule (Figure 8 and Figure 9) overall interior weight
is expected to be near 5,500 lb (2,500 kg) including the seats, restraint
systems, interior and door panels, luggage compartments, and entertainment
Page 16
displays. The overall cost of the interior components is targeted to be no more
than $255,000.
Figure 8. Hyperloop passenger capsule version with doors open at the station.
Figure 9. Hyperloop passenger capsule version cutaway with passengers onboard.
Page 17
Hyperloop Passenger Plus Vehicle Capsule
The Hyperloop passenger plus vehicle capsule overall interior weight is
expected to be near 6,000 lb (2,700 kg) including the seats, restraint systems,
interior and door panels, luggage compartments, and entertainment displays.
The overall cost of the interior components is targeted to be no more than
$185,000. Note this cost is lower than the passenger only capsule interior as
vehicles do not require the same level of comfort as passengers.
4.1.3. Compressor
One important feature of the capsule is the onboard compressor, which serves
two purposes. This system allows the capsule to traverse the relatively narrow
tube without choking flow that travels between the capsule and the tube walls
(resulting in a build-up of air mass in front of the capsule and increasing the
drag) by compressing air that is bypassed through the capsule. It also supplies
air to air bearings that support the weight of the capsule throughout the
journey.
The air processing occurs as follows (Figure 10 and Figure 11) (note mass
counting is tracked in Section 4.1.4):
Hyperloop Passenger Capsule
1.
Tube air is compressed with a compression ratio of 20:1 via an axial
compressor.
2.
Up to 60% of this air is bypassed:
a.
The air travels via a narrow tube near bottom of the capsule to
the tail.
b.
A nozzle at the tail expands the flow generating thrust to mitigate
some of the small amounts of aerodynamic and bearing drag.
3.
Up to 0.44 lb/s (0.2 kg/s) of air is cooled and compressed an additional
5.2:1 for the passenger version with additional cooling afterward.
a.
This air is stored in onboard composite overwrap pressure vessels.
b.
The stored air is eventually consumed by the air bearings to
maintain distance between the capsule and tube walls.
4.
An onboard water tank is used for cooling of the air.
a.
Water is pumped at 0.30 lb/s (0.14 kg/s) through two intercoolers
(639 lb or 290 kg total mass of coolant).
b.
The steam is stored onboard until reaching the station.
c.
Water and steam tanks are changed automatically at each stop.
5.
The compressor is powered by a 436 hp (325 kW) onboard electric
motor:
a.
The motor has an estimated mass of 372 lb (169 kg), which
includes power electronics.
Page 18
b.
An estimated 3,400 lb (1,500 kg) of batteries provides 45 minutes
of onboard compressor power, which is more than sufficient for
the travel time with added reserve backup power.
c.
Onboard batteries are changed at each stop and charged at the
stations.
Figure 10. Compressor schematic for passenger capsule.
Hyperloop Passenger Plus Vehicle Capsule
1.
Tube air is compressed with a compression ratio of 20:1 via an axial
compressor.
2.
Up to 85% of this air is bypassed:
a.
The air travels via a narrow tube near bottom of the capsule to
the tail.
b.
A nozzle at the tail expands the flow generating thrust to mitigate
some of the small amounts of aerodynamic and bearing drag.
3.
Up to 0.44 lb/s (0.2 kg/s) of air is cooled and compressed an additional
6.2:1 for the passenger plus vehicle version with additional cooling
afterward.
P
in
≈ 52 kW
Air In
p ≈ 99 Pa
T ≈ 292 K
?????? ≈ 0.49 kg/s
P
in
≈ 276 kW
Air Out
p ≈ 2.1 kPa
T ≈ 857 K
?????? ≈ 0.2 kg/s
Nozzle expander
Axial compressor
Intercooler
Intercooler
Air Out
F
thrust
≈ 170 N
P
thrust
≈ 58 kW
Water Reservoir
p ≈ 101 kPa
T ≈ 293 K
?????? ≈ 290 kg
Air Out
p ≈ 11 kPa
T ≈ 557 K
Air Cooled
T 300 K
Air
p ≈ 11 kPa
T ≈ 400 K
Steam Out
Water In
??????
??????
2
?????? ℓ
≈ 0.14 kg/s
Steam
?????? ≈ 0.29 kg/s
Page 19
a.
This air is stored in onboard composite overwrap pressure vessels.
b.
The stored air is eventually consumed by the air bearings to
maintain distance between the capsule and tube walls.
4.
An onboard water tank is used for cooling of the air.
a.
Water is pumped at 0.86 lb/s (0.39 kg/s) through two intercoolers
(1,800 lb or 818 kg total mass of coolant).
b.
The steam is stored onboard until reaching the station.
c.
Water and steam tanks are changed automatically at each stop.
5.
The compressor is powered by a 1,160 hp (865 kW) onboard electric
motor:
a.
The motor has an estimated mass of 606 lb (275 kg), which
includes power electronics.
b.
An estimated 8,900 lb (4,000 kg) of batteries provides 45 minutes
of onboard compressor power, which is more than sufficient for
the travel time with added reserve backup power.
c.
Onboard batteries are changed at each stop and charged at the
stations.
Figure 11. Compressor schematic for passenger plus vehicle capsule.
P
in
≈ 60 kW
Air In
p ≈ 99 Pa
T ≈ 292 K
?????? ≈ 1.43 kg/s
P
in
≈ 808 kW
Air Out
p ≈ 2.1 kPa
T ≈ 857 K
?????? ≈ 0.2 kg/s
Nozzle expander
Axial compressor
Intercooler
Intercooler
Air Out
F
thrust
≈ 72 N
P
thrust
≈ 247 kW
Water Reservoir
p ≈ 101 kPa
T ≈ 293 K
?????? ≈ 818 kg
Air Out
p ≈ 13.4 kPa
T ≈ 592 K
Air Cooled
T 300 K
Air
p ≈ 13.4 kPa
T ≈ 400 K
Steam Out
Water In
??????
??????
2
?????? ℓ
≈ 0.39 kg/s
Steam
?????? ≈ 1.23 kg/s
Page 20
4.1.4. Suspension
Suspending the capsule within the tube presents a substantial technical
challenge due to transonic cruising velocities. Conventional wheel and axle
systems become impractical at high speed due frictional losses and dynamic
instability. A viable technical solution is magnetic levitation; however the cost
associated with material and construction is prohibitive. An alternative to
these conventional options is an air bearing suspension. Air bearings offer
stability and extremely low drag at a feasible cost by exploiting the ambient
atmosphere in the tube.
Figure 12: Schematic of air bearing skis that support the capsule.
Externally pressurized and aerodynamic air bearings are well suited for the
Hyperloop due to exceptionally high stiffness, which is required to maintain
stability at high speeds. When the gap height between a ski and the tube wall
is reduced, the flow field in the gap exhibits a highly non-linear reaction
resulting in large restoring pressures. The increased pressure pushes the ski
away from the wall, allowing it to return to its nominal ride height. While a
stiff air bearing suspension is superb for reliability and safety, it could create
considerable discomfort for passengers onboard. To account for this, each ski is
integrated into an independent mechanical suspension, ensuring a smooth ride
for passengers. The capsule may also include traditional deployable wheels
similar to aircraft landing gear for ease of movement at speeds under 100 mph
(160 kph) and as a component of the overall safety system.
Hyperloop Passenger Capsule
Hyperloop capsules will float above the tube’s surface on an array of 28 air
bearing skis that are geometrically conformed to the tube walls. The skis, each
4.9 ft (1.5 meters) in length and 3.0 ft (0.9 meters) in width, support the
weight of the capsule by floating on a pressurized cushion of air 0.020 to 0.050
in. (0.5 to 1.3 mm) off the ground. Peak pressures beneath the skis need only
reach 1.4 psi (9.4 kPa) to support the passenger capsule (9% of sea level
atmospheric pressure). The skis depend on two mechanisms to pressurize the
thin air film: external pressurization and aerodynamics.
The aerodynamic method of generating pressure under the air bearings
becomes appreciable at moderate to high capsule speeds. As the capsule
Page 21
accelerates up to cruising speed, the front tip of each ski is elevated relative
to the back tip such that the ski rests at a slight angle of 0.05º. Viscous forces
trap a thin film of air in the converging gap between the ski and the tube wall.
The air beneath the ski becomes pressurized which alters the flow field to
satisfy fundamental laws of mass, momentum, and energy conservation. The
resultant elevated pressure beneath the ski relative to the ambient atmosphere
provides a net lifting force that is sufficient to support a portion of the
capsule’s weight.
However, the pressure field generated by aerodynamics is not sufficient to
support the entire weight of the vehicle. At lower speeds, very little lift can be
generated by aerodynamic mechanisms. As the capsule speed increases and
compressibility effects become important, the pressure rise in the air bearing
(assuming isothermal flow) will reach a limiting value which depends on the
geometry of the air bearing. Thus additional sources of lift will be required.
Lift is supplemented by injecting highly pressurized air into the gap. By
applying an externally supplied pressure, a favorable pressure distribution is
established beneath the bearing and sufficient lift is generated to support the
capsule. This system is known as an external pressure (EP) bearing and it is
effective when the capsule is stationary or moving at very high speeds. At
nominal weight and g-loading, a capsule on the Hyperloop will require air
injection beneath the ski at a rate of 0.44 lb/s (0.2 kg/s) at 1.4 psi (9.4 kPa)
for the passenger capsule. The air is introduced via a network of grooves in the
bearing’s bottom surface and is sourced directly from the high pressure air
reservoir onboard the capsule.
The aerodynamically and externally pressurized film beneath the skis will
generate a drag force on the capsule. The drag may be computed by
recognizing that fluid velocity in the flow field is driven by both the motion of
the tube wall relative to the ski and by a pressure gradient, which is typically
referred to as a Couette-Poiseuille flow. Such flows are well understood, and
the resultant drag can be computed analytically (as done in this alpha study)
and improved and/or validated by computational methods. The predicted total
drag generated by the 28 air bearings at a capsule speed of 760 mph (1,220
kph) is 31 lb
f
(140 N), resulting in a 64 hp (48 kW) power loss.
The passenger capsule air bearing system weight is expected to be about 6,200
lb (2,800 kg) including the compressors, air tank, plumbing, suspension, and
bearing surfaces. The overall cost of the air bearing components is targeted to
be no more than $475,000.
Hyperloop Passenger Plus Vehicle Capsule
The passenger plus vehicle version of the Hyperloop capsule places more
aggressive lifting requirements on the air bearings, but the expanded diameter
of the tube provides a greater surface area for lift generation. For this version,
Page 22
an extra 12 in. (30 cm) of width would be added to each bearing. The nominal
air supply pressure would increase to 1.6 psi (11.2 kPa), but the flow rate
required would remain 0.44 lb/s (0.2 kg/s) thanks to the increased area under
the skis. Drag on the skis at 42 lb
f
(187 N), results in a power loss of 85 hp (63
kW).
The passenger plus vehicle capsule air bearing system weight is expected to be
about 8,400 lb (3,800 kg) including the compressors, air tank, plumbing,
suspension, and bearing surfaces. The overall cost of the air bearing
components is targeted to be no more than $565,000.
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