Figure 2. Dosing Errors and their Magnitude
Figure 3. Alerts by Time of Day
0
5
10
15
20
25
30
35
40
45
10X Underdose
100X Underdose
>100X Overdose
100X Overdose
10X Overdose
25
15
8
15
31
1
21
2
2
5
4
2 1
UFH
ARG
Lep
Bival
UFH
ARG
Lep
Bival
12-2AM
12-2PM
2-4AM
2-4PM
4-6AM
4-6PM
6-8AM
6-8PM
8-10AM
8-10PM
10A-12P
10P-12P
100
80
60
40
20
0
Executive Summary Conference Report
16
9th Invited Conference: Improving Heparin Safety
PROCEEDINGS
Key points
• Smart pumps help avert high-risk intravenous (IV) medication errors and provide previously
unavailable data on IV medication use.
• Wireless networking increases the usefulness of smart pump technology.
• Analysis of pooled smart-pump data from many hospitals has identified patterns of errors
and unnecessary variability in IV medication practices.
• Heparin safety concerns include:
– Mixing dosing units
– Switching from weight-based load/continuous dosing to non-weight based protocols
– Interchanging rates and doses
– Allowing the use of many different heparin concentrations
– Not complying with smart pump use policies
– Bolus dosing from continuous infusion bag (without bolus feature on smart pump)
– Setting smart pump limits that are too narrow
– Delayed restarting of infusions after an order is placed on hold.
• Hospitals need to allocate sufficient resources to educate and train staff, maintain system
software and identify opportunities to improve IV-medication safety.
PROCEEDINGS
Pooled Data from Smart IV Pumps:
Review of Heparin Averted Errors and Variability
Tim Vanderveen, PharmD, MS, Vice President, Center for Safety and Clinical Excellence, San Diego, CA
The introduction of smart pumps (comput-
erized intravenous [IV] infusion systems) has
helped clinicians avert errors with high-risk IV
infusion medications and collect previously
unavailable data about IV medication use.
Analysis of pooled data from many hospitals
makes it possible to identify problems and
trends that might not be apparent at individ-
ual institutions. These include unnecessary or
undesirable variability with IV medication use
that increases complexity and opportunities
for error. This article presents a brief overview
of averted errors, variability and other safety
issues associated with the use of IV heparin.
Smart pumps
Traditional infusion pumps can be pro-
grammed to deliver any dose at any rate.
Smart pumps with dose-error-reduction-
software (DERS) allow hospitals to create
customized drug libraries with standardized
concentrations and pre-established dosage
limits based on best practices for infusion of
IV medications. If infusion programming is
outside drug-library limits, the software gen-
erates an alert that must be addressed before
infusion can begin.
The software also logs when a clini-
cian reprograms or cancels an infusion in
response to an alert (averted error). Analysis
of these data for continuous quality improve-
ment (CQI) efforts identifies opportunities to
improve drug library datasets, best practices
and quality of care. In 2007, it was estimated
that 44% of US hospitals had implemented
smart pump technology
1
.
Implementation of wireless networking
further increases the clinical usefulness of this
technology. CQI data can be downloaded in
close to real time and reported in a variety
of formats (Figure 1) to help clinicians more
easily identify problem areas and opportu-
nities for improvement. Changes to drug
library parameters can quickly be uploaded
wirelessly to all devices throughout a hos-
pital. Although no survey has reported the
adoption rate of wireless connectivity, it is
estimated from marketing data that approxi-
mately 400 hospitals have implemented wire-
less connectivity
2
.
Averted errors
Aggregated smart pump data from 52 hos-
pitals show that heparin was second only to
propofol in the number of alerts for infusion
programming outside hospital-established
limits and was associated with the great-
est number of "low dose" alerts (Figure 2)
2
.
Figure 3 shows two typical examples of “good
catches” in which the initial heparin dos-
age was multiple times the reprogrammed
dose. In the first example 800 units/Kg/hr was
reprogrammed to 8 units/Kg/hr, which sug-
gests that initially the number for the total
units/Kg the patient was supposed to receive
17
Executive Summary Conference Report
9th Invited Conference: Improving Heparin Safety
(assuming a 100 unit/mL concentration) was
inadvertently entered as the dose. The sec-
ond example in Figure 3 shows that 240 units/
Kg/hr was reprogrammed to 9.2 units/Kg/hr,
which suggests that the volume of the con-
tainer was initially entered as the dose. Figure
4 shows a typical distribution of how many
“times the limit” heparin doses were initially
programmed. In some cases, the incorrectly
programmed dose was 50 times the hospital’s
limit for a continuous heparin infusion
4
. Data
such as these can greatly increase staff aware-
ness of IV medication errors and provide
compelling evidence of the need to improve
IV medication practice.
Variability
After the introduction of smart pumps, a
sample drug library was developed based on
evidence and consensus reports to help hos-
pitals more quickly develop their customized
data sets. Hospital pharmacists reported they
could not simply adapt the sample library to
their institutions because of the high degree
of variability among institutions.
This experience prompted Bates et al.
3
to
compare the smart pump drug libraries of
100 hospitals to assess the number of drug
names used and the variation in concentra-
tions, dose units, dose limits and admin-
istration practices. Investigators concluded
that “…[s]ubstantial unnecessary variation in
IV medication practices is likely associated
with increased risk of harm. Standardization
has the potential to substantially improve IV
medication safety.”
3
This is particularly true
with heparin.
Drug names
For drugs such as heparin, hospitals had
been encouraged to incorporate descriptors
into the drug library that would reflect the
way of using a particular drug. Pooled data
from 207 hospitals showed that a total of
191 different names were used for heparin
(examples, Table 1)
2
.
Concentrations
Although heparin is available from IV solu-
tion manufacturers in standard concentra-
tions, analysis of data from 207 hospitals with
smart pump drug libraries identified a surpris-
ing and troubling lack of standardiza-
tion
2
. Fifteen unique heparin concentra-
tions were included, with eight in pedi-
atric care units and seven in adult care
units (Table 2)
2
. Recent media reports
have highlighted tragic errors result-
ing from confusion between 1 unit/mL
heparin concentrations used to flush IV
catheters and 1000 units/mL used to
anticoagulate patients.
Mixed dosing units
Analysis of data from 54 hospi-
tals showed that while most hospitals
used only units/Kg/hr or units/hr, 29%
allowed the use of both weight-based
and non-weight-based dosing
2
. In hos-
pitals where drug libraries had both
dosing units, smart pump alerts result-
ing in reprogrammed doses were two to
four times more frequent (Table 3)
2
. This
suggests that standardizing on one method
of ordering and programming doses could
dramatically reduce the potential for heparin
programming errors.
Heparin
Heparin
heparin (DBL)
heparin (protocolWt)
heparin–units/hr
heparin (dilute)
heparin (standard)
heparin–wt based
heparin (DOUBLE STR)
heparin (STD)
Heparin Drip
heparin (DOUBLE)
Heparin (STROKE)
Heparin Drip TRAIN
Heparin (Drip)
heparin (unit/h)
1/4NS heparin 1:1
heparin (DS)
heparin (units/hr)
A –heparin–units/hr
Heparin (DVT/PE)
heparin (universal)
A –heparin–wt based
heparin (Flush)
heparin (WB)
Art Line w Heparin
Heparin (IV drip)
heparin (weight)
D10 1/8NS w/heparin
Heparin (Lines)
heparin (wgt based)
hepaBAR -u/hr
heparin (MAX)
Heparin + 1/2 NS IV
HEParin 2.5-4.9 kg
Heparin (NICU)
heparin NEO UV
heparin (>40 kg)
heparin (NURSERY)
Heparin NICU FLUSH
Heparin (2x)
Heparin (Ped ArtLine
heparin NON PROTOCOL
heparin (Art Line)
Heparin (pedi)
Heparin NON WEIGHT
Heparin (CARDIO)
Heparin (Peds)
heparin PEDS
heparin (CARDIOLOGY)
heparin (premix)
heparin PROTOCOL
heparin (DBL conc)
heparin (Protocol)
heparin sodium
Table 1. Names used for heparin: examples
2
Figure 1. Smart pump CQI data reports
2
Executive Summary Conference Report
18
9th Invited Conference: Improving Heparin Safety
for standardizing and limiting the number of
drug concentrations available, many orga-
nizations still use many different concen-
trations. Over time, the Joint Commission’s
requirement will help move organizations to
select a single concentration as the standard,
thereby decreasing opportunities for error.
Bolus (loading) dosing from continuous
infusion bag
When bolus dose programming is not
available or a clinician does not use the bolus
feature, administration of loading or bolus
doses from the continuous infusion bags is
not a safe practice. Since the continuous infu-
sion containers typically contain many hours
of heparin, a calculation or programming
error can lead to a very large overdose. To
improve safety, many hospitals have changed
drug library limits on high-risk drugs to hard
limits that cannot be overridden, so that clini-
cians are forced to use the bolus feature with
its safety limits.
Other opportunities for error arise when
patients are started on a weight-based bolus
and weight-based continuous infusion (units/
Kg/hr) and subsequent orders are written to
decrease heparin by 100 units/hr based on
laboratory results. Making this switch requires
complicated, error-prone computation. This
is particularly likely in hospitals that use both
types of dosing unit.
Additional heparin safety issues
Programming rates and doses
interchangeably
Smart pumps allow clinicians to enter
either a rate or a dose. CQI data show many
mismatches between rates and doses, which
can lead to 100-fold under-or overdose with
a 100 units/mL concentration. It would be
possible to eliminate rate-setting from pump
programming; however, nurses report that
often they want to enter the rate or to be able
to know what the rate is while administering
a dose.
Lack of a single standard concentration
Despite the Joint Commission requirement
Table 2. Heparin concentrations on smart pump libraries: 207 hospital analysis
2
Heparin
0.5 unit/1mL
25unit/1mL
100unit/1mL
0.5unit/1mL
2500unit/100mL
100unit/1mL
25unit/50mL
6250unit/250mL
2000unit/20mL
50unit/100mL
40unit/1mL
2500unit/25mL
250unit/500mL
20000unit/500mL
5000unit/50mL
500unit/1000mL
50unit/1mL
10000unit/100mL
1unit/1mL
50unit/1mL
25000unit/250mL
1unit/1mL
1500unit/30mL
30000unit/300mL
50unit/50mL
2500unit/50mL
50000unit/500mL
250unit/250mL
12500unit/250mL
200unit/1mL
500unit/500mL
25000unit/500mL
4000unit/20mL
2unit/1mL
60unit/1mL
5000unit/25mL
2unit/1mL
15000unit/250mL
10000unit/50mL
1000unit/500mL
80unit/1mL
20000unit/100mL
6unit/1mL
80unit/1mL
50000unit/250mL
3000unit/500mL
20000unit/250mL
400unit/1mL
10unit/1mL
40000unit/500mL
400unit/1mL
10unit/1mL
500unit/1mL
5000unit/500mL
1000unit/20mL
Figure 2. 52 hospital aggregated smart pump data – Top 10 drugs
2
52 Hospital Aggregate - Top 10 Drugs
Alert Count
Total Alerts
Dose Above Max
Dose Below Min
insulin
Drug
0
30000
40000
60000
80000
nitr
ogly
cer
in
ox
ytocin
phen
ylephr
ine
dopamine
nor
epinephr
ine
fen
tan
yl
hepar
in
pr
opof
ol
midaz
olam
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Executive Summary Conference Report
9th Invited Conference: Improving Heparin Safety
Smart pump limits that may be too tight
Drug library limits that are too tight can
result in inconsequential, nuisance alerts that
lead to “alert fatigue” whereby clinicians begin
to disregard all alerts. The introduction of
wireless networking makes it much easier for
an institution to recognize this situation and
quickly change the drug library in all smart
pumps across an institution. To facilitate the
fine-tuning of dose limits, it is essential that
the CQI data from smart pump use be ana-
lyzed frequently to identify current practices.
Delayed restarting of infusions on hold
Smart pumps cannot now alert a clinician
that an infusion is still on hold, even after sev-
eral hours.
Compliance with smart pump use
Experience has shown that after smart
pump implementation, there is a need to
ensure continuing education, training and
monitoring with regard to smart pump use to
realize the full benefits of this technology.
Summary
Smart pumps originally were designed to
help avert medication errors associated with
the highest risk of harm (i.e., IV medication
administration errors at the point of care).
After their introduction, it rapidly became
apparent that the previously unavailable
data provided by smart pumps could play
an equally important role in improving IV
medication safety. To obtain full benefit of
the safety improvements possible with this
technology, it is critically important that suf-
ficient resources be allocated to maintain staff
education and training, maintain and update
system software and identify and act on
opportunities for IV medication best practice
improvements.
References
1. Pederson CA, Gumpper KF: ASHP National survey on
informatics: Assessment of the adoption and use of
pharmacy informatics in US hospitals. Am J Health Syst
Pharm, 2008; 65:2244-64.
2. Data on file, CareFusion, San Diego, CA.
3. Bates DW, Vanderveen T, Seger DL, et al. Variability
in intravenous medication practices: implica-
tions for medication safety. Jt Comm J Pt Safety Qual
2005;31(4):203-10.
4. Data on file, CareFusion Performance Analytics
Service.
Figure 3. Heparin averted errors
2
Units/Kg/hour
Log
scale
Good Catches
Limit 28
800
240
9.2
8
Initial Dose
Final Dose
1
10
100
1000
Figure 4. Smart pump alerts for programming ≥ 2X “hard” limits
2
Heparin Alerts — Jan to June 2007
"Hard" Alerts for Settings Two Times or Greater the Limit
50
40
30
20
10
0
Table 3. Heparin CQI analysis–
54 hospital sample
2
Dosing Units
Ave # Averted Errors Total Alerts
Units/hr 48%
64 (2x)
26%
Units/kg/hr 23%
32 (x)
12%
Both 29%
123 (4x)
62%
Executive Summary Conference Report
20
9th Invited Conference: Improving Heparin Safety
PROCEEDINGS
Key points
• In 2001 St. Joseph’s/Candler Health System, Inc. (SJCHS) determined that intravenous (IV)
medication errors were associated with the greatest risk of patient harm and began imple-
mentation of a smart infusion system with dose-error-reduction software (DERS)
2,3
.
• Wireless networking of the infusion devices improved the efficiency and timeliness of process
interventions based on continuous quality improvement (CQI) data collected by the devices.
• Failure mode and effects analyses (FMEA) before and after smart system implementation
showed a reduction in IV heparin administration risk score from 210 to 56, primarily achieved
by improved detection of infusion programming errors
2
.
• Nine-month CQI data showed that heparin accounted for 42% of averted overdoses with the
highest potential for patient harm, the great majority of which occurred in non-critical care
settings
4
.
• Heparin CQI data analyses in 2004 and 2006 resulted in:
− Standardization of IV heparin concentrations to 50 units/mL
− Elimination of three time-consuming dose-calculation steps
− Elimination of infusion-rate calculations by nurses and pharmacists by using
dose-based pump programming in units/Kg/hr
− Addition of bolus parameters to infusion-system drug library
− Extensive computer-based re-education of nurses and pharmacists
Using Smart Infusion Continuous Quality Improvement
(CQI) Data to Improve Anticoagulation Management
Ray R. Maddox, PharmD, Director, Clinical Pharmacy, Research and Pulmonary Medicine, St. Joseph’s/Candler Health System, Savannah, GA
St. Joseph’s/Candler Health System, Inc
(SJCHS) is a multi-hospital, community-based,
tertiary care referral health system located in
Savannah, GA. It consists of two acute care
and one rural hospital; the two Savannah hos-
pitals are St. Joseph’s and Candler Hospitals,
together equaling 644 beds. These facilities
provide primarily adult care, including all
medical and surgical specialties except solid
organ transplantation. There are about 500
physicians and surgeons on staff. SJCHS is a
teaching site for students in all health disci-
plines except post-graduate medicine and
is affiliated with several public and private
universities throughout Georgia.
After an extensive internal analysis of vari-
ous issues related to medication safety, in
2001 SJCHS elected to implement technol-
ogy that reduced the likelihood of intrave-
nous (IV) medication errors, since these errors
are ones most often associated with patient
harm
1
. As a result of this decision, SJCHS
began a process of implementing a smart
infusion system with dose-error-reduction
software (DERS) that extended over several
years
2,3
. The computerized system generates
an alert whenever infusion programming
exceeds pre-established drug library limits.
Data from this system have been used for
continuous quality improvement (CQI) of our
medication use processes
2
. CQI has been tre-
mendously aided by the implementation of
wireless networking of the infusion devices,
which allows more rapid downloading of
smart-system data and uploading of drug
library revisions.
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